Turnkey PCB Assembly – One-Stop EMS
Overview
In today's fast-paced electronics market, product development cycles are shrinking, and supply chain complexity is growing. Studio Electronics delivers a complete turnkey PCB assembly solution that eliminates the friction of managing multiple vendors. From component sourcing and PCB fabrication to SMT assembly, functional testing, and final box-build, we handle every step under one roof. Our fully integrated approach reduces your logistical burden, accelerates time-to-market, and ensures end-to-end quality accountability—because when you work with Studio, you have a single point of contact from concept to delivery.
Manufacturing Infrastructure – Built for Scale & Precision
Our factory operates 12 fully automated SMT production lines, equipped with high-speed placement machines capable of mounting over 100,000 components per hour. This capacity allows us to handle everything from prototype runs of 10 pieces to high-volume production of 100,000+ units per month—all with consistent quality and repeatability.
To support complex mixed-technology assemblies, we have invested heavily in automated soldering systems:
| Equipment |
Application |
| 12 Fully Automated SMT Lines |
High-speed, precision component placement for dense PCB designs |
| Automatic Wave Soldering Machines |
Programmable wave soldering for high-volume through-hole assembly |
| Programmable Automated Soldering Robots |
Precision robotic soldering for complex mixed-technology boards |
This infrastructure ensures that every solder joint—whether on a fine-pitch QFP or a through-hole connector—meets the highest reliability standards.
Comprehensive Quality Inspection – Leaving Nothing to Chance
Quality at Studio is not just a checkpoint; it is a philosophy embedded at every stage of production. Our inspection lab is equipped with a full suite of advanced testing equipment:
- SPI (Solder Paste Inspection) – 3D measurement of solder paste volume, height, and area to prevent printing defects before reflow
- AOI (Automated Optical Inspection) – High-speed visual inspection for component placement, polarity, and solder joint quality
- X-Ray Inspection – 3D/2D inspection for BGA, QFN, and other hidden-solder-joint components
- ICT (In-Circuit Tester) – Bed-of-nails testing for rapid electrical validation
- FCT (Functional Circuit Testing) – Power-on testing to verify full board functionality under simulated operating conditions
- Flying Probe Tester – Fixture-less electrical testing, ideal for low-volume prototypes and high-mix batches
- Reliability Laboratory – Environmental testing including thermal shock, temperature cycling, humidity, and vibration
Why Choose Studio for Turnkey PCB Assembly?
| Advantage |
What It Means for You |
| One-Stop Convenience |
Single supplier for sourcing, fabrication, assembly, testing, and logistics |
| 12 Automated SMT Lines |
Scalable capacity for prototypes to mass production |
| Advanced Soldering Systems |
Automatic wave soldering + programmable robotic soldering for mixed technology |
| Full Inspection Suite |
AOI, SPI, X-Ray, ICT, FCT, Flying Probe—every board verified |
| Reliability Lab |
Environmental testing ensures products survive real-world conditions |
| ISO-Certified Quality |
ISO9001, IATF16949, ISO13485—rigorous standards across industries |
With Studio, you gain a manufacturing partner that combines the scale of a large EMS provider with the agility and personalized service of a dedicated team. Whether you are launching a medical device, an automotive module, or an industrial control system, our turnkey PCB assembly services are engineered to deliver.
